Toastmaster Cooktop AM24SS User Manual

®
oastmaster  
T
AM2
AM24SS and AM36SS  
Griddles  
OWNER'S OPERATING  
& INSTALLATION  
MANUAL  
®
Toastmaster  
A Middleby Company  
Part No. 37813  
Price $15.00  
P Apr. 98 Rev B  
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406  
 
WARNING: IN CASE OF FIRE  
Disconnect the griddle from its power source IMMEDIATELY. Shutting down the electrical  
heating elements allows the unit to cool, making it easier to put out the fire.  
WARNING: FOR YOUR SAFETY  
DO NOT STORE OR USE GASOLINE  
OR OTHER FLAMMABLE VAPORS OR LIQUIDS  
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE  
CAUTION  
Use only a fire extinguisher filled with CO2, which is suitable for electrically powered  
equipment. Do NOT attempt to fight a grease fire by aiming the nozzle of the fire extinguisher  
directly at the burning grease. The force will cause the burning grease to be sprayed to  
adjoining equipment, making it difficult to contain the fire.  
CAUTION  
Using any parts other than genuine Toastmaster factory parts relieves  
the manufacturer of all liability.  
IMPORTANT  
Toastmaster (manufacturer) reserves the right to change specifications and product design  
without notice. Such revisions do not entitle the buyer to corresponding changes,  
improvements, additions or replacements for previously purchased equipment.  
RETAIN THIS MANUAL FOR FUTURE REFERENCE  
This manual provides detailed information for installation and operation of your Accu-Miser griddle. It  
also contains information to assist the operator in diagnosing problems in the event of a malfunction.  
This manual is an important tool for the operator and should be kept readily available.  
ii  
 
TABLE OF CONTENTS  
SECTION 1  
DESCRIPTION............................................................................................................................................... 1  
A. Features.............................................................................................................................................1  
B. Component Location..........................................................................................................................1  
C. Specifications.....................................................................................................................................2  
D. Electrical Specifications..................................................................................................................... 2  
E. Dimensional Drawings....................................................................................................................... 3  
SECTION 2  
INSTALLATION.............................................................................................................................................. 5  
A. Shipping Damage Inspection.............................................................................................................5  
B. Unpacking the Griddle....................................................................................................................... 5  
C. Installation..........................................................................................................................................5  
D. Electrical Connection......................................................................................................................... 6  
E. Initial Cleaning................................................................................................................................... 6  
F. Testing the Installation....................................................................................................................... 6  
SECTION 3  
OPERATION...................................................................................................................................................7  
A. Controls..............................................................................................................................................7  
B. Seasoning the Griddle....................................................................................................................... 7  
C. Operating Hints and Safety................................................................................................................7  
D. Daily Operation and Maintenance......................................................................................................8  
E. Troubleshooting................................................................................................................................. 9  
SECTION 4  
WIRING DIAGRAMS......................................................................................................................................10  
A. Wiring Diagram -AM24SS.................................................................................................................10  
B. Wiring Diagram -AM36SS.................................................................................................................11  
iii  
 
SECTION 1  
DESCRIPTION  
A. Features  
Models:  
AM24SS, 24” (610mm) wide, two 12” (305mm) infrared heat panels  
AM36SS, 36” (914mm) wide, three 12” (305mm) infrared heat panels  
Accu-Miser Series SS griddles are:  
Electrically heated by infrared emitter panels  
Temperature-controlled by solid-state thermostat  
Counter-top mounted  
The Accu-Miser griddle employs infrared cooking technology. Infrared heat panels are located below the  
griddle plate. Each panel is 12” (305mm) in width, and provides uniform heat distribution across its surface.  
A thermostatic solid-state controller for each panel accurately maintains the set griddle cooking temperatures  
for consistent and repeatable results. Each thermostat has a range of 150°F (83°C) to 450°F (232°C).  
The individual controls and thermostat allow independent temperature settings for each panel. This feature  
divides the griddle plate into 12” (305mm)-wide zones that can cook different food products simultaneously.  
B. Component Location  
Splash Guard  
Grease Chute  
(rear)  
Griddle  
Plate  
Grease Chute  
(front)  
Grease Trough  
(rear)  
Grease Trough  
(front)  
Thermostat Control  
Knob  
Heating Indicator  
Light  
Spacer bracket (2)  
On/Off Switch  
Grease Drawer  
4” (102mm) legs (4)  
(countertop griddles only)  
(AM24SS shown)  
1
 
SECTION 1 - DESCRIPTION  
C. Specifications  
Griddle plate dimensions  
Overall dimensions  
AM24SS  
AM36SS  
24” (610mm) D x 23-7/8” (606mm) W  
24” (610mm) D x 35-7/8” (911mm) W  
AM24SS  
AM36SS  
32-1/8” (816mm) D x 24” (610mm) W x 17-7/8” (454mm) H  
32-1/8” (816mm) D x 36” (914mm) W x 17-7/8” (454mm) H  
Overall weight  
AM24SS  
AM36SS  
170 lbs. (77.2kg)  
244 lbs. (110.8kg)  
Shipping dimensions  
Shipping weight  
AM24SS  
AM36SS  
33” (838mm) D x 29” (737mm) W x 18” (457mm) H  
33” (838mm) D x 40” (1016mm) W x 17” (432mm) H  
AM24SS  
AM36SS  
177 lbs. (80.4kg)  
254 lbs. (115.3kg)  
Outer body steel  
All  
All  
Front: 16-gauge stainless steel  
Sides: 20-gauge stainless steel  
Griddle  
3/8” (9.5mm) thick, uniform heat distribution design  
Grease trough  
AM24SS  
AM36SS  
3-1/2” (89mm) D (front-to-back) x 23-7/8” (606mm) W, front and rear  
3-1/2” (89mm) D (front-to-back) x 35-7/8” (911mm) W, front and rear  
Heat source  
All  
All  
One infrared heat emitter panel per 12” (305mm) of griddle width  
150°F (83°C) to 450°F (232°C)  
Allowable temperature range  
D. Electrical Specifications  
IMPORTANT  
CONSULT ALL APPLICABLE NATIONAL AND LOCAL CODES BEFORE CONNECTING THE GRIDDLE TO  
ITS ELECTRICAL POWER SOURCE.  
Loading kW/phase  
Y-Z  
Nominal current/line wire  
Model  
Voltage  
kW rating  
X-Y  
X-Z  
X
Y
Z
Pwr. cord length  
Plug type  
AM24SS  
208V  
240V  
6.2kW  
6.2kW  
3.1kW 3.1kW  
3.1kW 3.1kW  
-
-
15.0A  
13.0A  
26.0A 15.0A  
22.5A 13.0A  
6’ (1829mm)  
6’ (1829mm)  
NEMA 15-50P  
NEMA 15-50P  
AM36SS  
208V  
240V  
9.4kW  
9.4kW  
3.1kW 3.1kW 3.1kW  
3.1kW 3.1kW 3.1kW  
26.0A  
22.5A  
26.0A 26.0A  
22.5A 22.5A  
6’ (1829mm)  
6’ (1829mm)  
NEMA 15-50P  
NEMA 15-50P  
2
 
SECTION 1 - DESCRIPTION  
3
 
SECTION 1 - DESCRIPTION  
NOTES  
4
 
SECTION 2  
INSTALLATION  
A. Shipping Damage Inspection  
C. Installation  
IMPORTANT  
NOTE  
IT IS THE CUSTOMER’S RESPONSIBILITY TO  
REPORT ANY CONCEALED OR NON-  
CONCEALED DAMAGE TO THE FREIGHT  
COMPANY.  
IF INSTALLING THE GRIDDLE ON A STAND,  
CONSULT THE STAND INSTRUCTIONS FOR  
THE INSTALLATION PROCEDURE. ENSURE  
THAT THE LOCATION OF THE STAND ALLOWS  
SUFFICIENT CLEARANCE FOR THE GRIDDLE,  
AS SHOWN IN THE DIAGRAM BELOW. THEN,  
PROCEED TO STEP D, ELECTRICAL  
CONNECTION.  
1. All shipping containers should be examined  
for damage before and during unloading. This  
equipment was carefully inspected and  
packaged at the factory. The freight carrier  
has assumed responsibility for its safe transit  
and delivery. If the equipment is received in a  
damaged condition, either apparent or  
concealed, a claim must be made with the  
delivering carrier.  
IF INSTALLING THE GRIDDLE ON A  
COUNTERTOP, PROCEED WITH THE  
INSTRUCTIONS BELOW.  
1. Installing the Spacer Brackets and Legs  
a. Check that the griddle is still upside-down  
from unpacking.  
2. Apparent Damage or Loss - If the damage or  
loss is apparent, it must be noted on the freight  
bill or on the express receipt at the time of  
delivery, and must be signed by the carrier’s  
agent (the driver). If this is not done, the carrier  
may refuse the claim. The carrier will supply  
any necessary claim forms.  
b. Place the two spacer brackets along the  
side edges of the bottom plate of theAccu-  
Miser. The holes in the brackets should  
align with the weldnuts on the bottom  
plate. The flanged edge of the brackets  
should face the outside of the griddle, with  
the flange itself facing up.  
3. Concealed Damage or Loss - If damage or  
loss is NOT apparent until after the equipment  
is unpacked, a request for inspection of the  
concealed damage must be made with the  
carrier within 15 days. The carrier will make  
an inspection and will supply necessary claim  
forms. Be certain to retain all contents plus  
external and internal packing materials for  
inspection.  
c. Locate the four 4” adjustable legs and  
thread them into the weldnuts on the leg  
mounting plates. This holds the two  
spacer brackets in place. Tighten the legs  
until they are secure against the spacer  
brackets.  
2. Leveling the Griddle  
B. Unpacking  
a. Carefully lift the griddle onto its legs, and  
place it on the counter in its permanent  
position.  
The griddle is delivered in a carton that is fastened  
to a wooden shipping pallet.  
b. Check that the proposed location for the  
griddle provides sufficient clearance, as  
shown in the diagram below. If not enough  
clearance is provided, relocate the griddle  
as necessary.  
WARNING  
USE CAUTION WHEN CUTTING THE  
BANDING STRAPS. WHEN CUT, THE  
STRAPS MAY SNAP AWAY FROM THE  
CARTON.  
Minimum External Clearances  
1. Cut the banding straps that hold the carton in  
place. Lift the carton up, and remove it from  
over the griddle.  
2. Carefully turn the pallet - with the griddle still  
mounted atop it - upside-down. Remove the  
bolts that fasten the pallet to the griddle.  
3. Remove the pallet from the griddle.  
4. Retain all shipping materials until it is certain  
that the griddle has not suffered concealed  
shipping damage.  
5
 
SECTION 2 - INSTALLATION  
c. Level the griddle using a carpenter’s level.  
1. The surface of the griddle plate is coated with  
a rust-preventive material to protect it during  
shipment. Clean this material from the griddle  
plate with a non-flammable grease solvent.  
Then, rotate the “foot” (hexagonal) portion  
of the legs to adjust the griddle to a level  
position.  
d. Ensure that the griddle is level from front-  
to-back and from side-to-side.  
2. Wash the griddle with warm water and a mild  
detergent.  
3. Rinse with a damp cloth, then wipe the griddle  
dry.  
D. Electrical Connection  
4. Ensure that the griddle is completely dry before  
restoring electrical power to the unit.  
All Accu-Miser Series SS griddles come factory-  
equipped with a power cord and plug. The chart  
below shows the plug type for each griddle model.  
F. Testing the Installation  
Model  
Plug type  
AM24SS NEMA 15-50P  
AM36SS NEMA 15-50P  
IMPORTANT  
BEFORE TESTING THE INSTALLATION,  
FAMILIARIZE YOURSELF WITH THE ACCU-  
MISER OPERATING CONTROLS (SECTION 3A).  
IMPORTANT  
THE ELECTRICAL CONNECTION TO THE  
ACCU-MISER REQUIRESACIRCUIT BREAKER/  
1. Ensure that the initial cleaning of the griddle  
has been performed, as outlined in Step E  
above.  
FUSED DISCONNECT.  
THE REQUIRED  
RATING OF THE BREAKER VARIES  
ACCORDING TO THE MODEL OF GRIDDLE  
BEING INSTALLED. REFER TO THE GRIDDLE’S  
DATA PLATE, AND TO THE ELECTRICAL  
SPECIFICATIONS TABLE (PAGE 2).  
2. Turn all rocker ON/OFF switches to the OFF  
position.  
3. Rotate all thermostat control knobs  
counterclockwise to their lowest temperature  
setting.  
CONSULT ALL APPLICABLE NATIONAL AND  
LOCAL CODES FOR FURTHER ELECTRICAL  
CONNECTION REQUIREMENTS.  
4. Switch on the circuit breaker/fused disconnect.  
1. Before proceeding with the electrical  
connections, check the following:  
5. Perform the following steps for each set of  
controls (2 sets for AM24SS, 3 sets for  
AM36SS). If any of these tests fail, contact  
your Authorized Service Agent.  
a. Check that the supply wire size is  
adequate.  
b. Check that the circuit breaker/fused  
disconnect is present, and of the correct  
rating.  
a. Switch the rocker ON/OFF switch to the  
ON position.  
b. Rotate the thermostat control knob  
clockwise to a setting of 200°F (93°C).  
If necessary, refer to the griddle’s data plate and  
to the Electrical Specifications table (Page 2).  
c. Check that the heating indicator light  
located beneath the thermostat control  
knob illuminates.  
WARNING  
ENSURE THAT THE CIRCUIT  
BREAKER/FUSED DISCONNECT IS IN  
THE “OFF” POSITION BEFORE  
PROCEEDING.  
d. Wait for a few minutes; then, check that  
the zone of the griddle plate that  
corresponds to the controls has begun to  
heat.  
2. Insert the power cord plug into its receptacle.  
e. Wait for a few minutes to check that the  
heating indicator light turns off, showing  
that the zone has reached the proper  
temperature.  
E. Initial Cleaning  
WARNING  
ENSURE THAT ELECTRICAL POWER  
TO THE GRIDDLE HAS BEEN  
DISCONNECTED BEFORE CLEANING  
THE UNIT.  
f. Rotate the thermostat control knob back  
to its lowest setting. Switch the rocker ON/  
OFF switch to OFF.  
6
 
SECTION 3  
OPERATION  
A. Controls  
WARNING  
NEVER TOUCH AN OPERATING  
GRIDDLE. ALWAYS WAIT UNTIL ALL  
ON/OFF SWITCHES HAVE BEEN SET  
TO “OFF” FOR AT LEAST 30 MINUTES.  
This section provides a basic description of the  
location and function of the griddle operating  
controls (all located on the control panel). Refer to  
the diagram below.  
4. Turn all Thermostat Control Knobs to 0 (off).  
Switch the On/Off Switches to “Off.”  
1. Thermostat Control Knob: Adjusts the  
correspondinggriddlezonetonewtemperature  
requirements.Themaximumsetpointis450°F  
(232°C), and the minimum is 150°F (65°C).  
5. Wait at least 30 minutes for the griddle to cool,  
then wipe off the excess oil with clean cloths.  
6. Switch the On/Off Switches to “On.” Set the  
Thermostat Control Knobs to 350°F (175°C).  
2. HeatingIndicatorLight: Eachheatingindicator  
lightisilluminatedwheneverthecorresponding  
griddle zone is calling for heat. The light turns  
off when the griddle section has reached the  
temperaturesetonthethermostatcontrolknob.  
7. Repeat Steps 1, 3, 4, and 5. This completes  
the griddle “seasoning.”  
8. Switch the On/Off Switches to “On.” Set the  
Thermostat Control Knobs to the proper  
temperature setting(s) for the type of food to  
be cooked. After the Heating Indicator Lights  
turn off, the griddle is ready for use.  
3. On/OffSwitch: Turnsthecorrespondinggriddle  
zone on and off.  
C. Operating Hints and Safety  
Griddle Operating Controls  
Althoughthefinestmaterials,engineeringplanning,  
andmanufacturingfacilitieshaveprovidedforsafe  
and trouble-free operation, only proper use and  
maintenancewillassurepersonnelsafetyandlong  
life for your Accu-Miser griddle. The following are  
a few precautions and operating suggestions for  
use of the griddle.  
1. Disconnectpowertothegriddleatthebreaker/  
fused disconnect at the end of each day of  
operation.  
Thermostat Control  
Knob  
2. NEVER leave the griddle in operation without  
an attendant.  
3. NEVERoperatethegriddlewithoutthegrease  
drawer FULLY in place.  
Heating Indicator  
Light  
4. Turn the thermostat control knobs down to a  
“standby” temperature of 200°F (93°C) during  
idle periods. Leaving the griddle to idle at high  
tempertures can cause food particles and  
grease film to carbonize. It takes only a few  
minutes to regain operating temperatures.  
On/Off Switch  
B. Seasoning the Griddle  
5. Do not heat the entire griddle for cooking small  
amounts of food. Any zones not required for  
cooking can be left at the “standby”  
temperature.  
1. Spread a light film of unsalted cooking oil over  
the entire griddle surface with a soft cloth.  
2. Set all Thermostat Control Knobs to 300°F  
(149°C).  
6. Various kinds of food can be cooked at the  
same time by setting each zone of the griddle  
to a different temperature.  
3. Allow the griddle to operate for at least two  
minutes. This allows the oil to work into the pores  
of the metal, forming a smooth coating over the  
exterior surface of the griddle. Use a spatula to  
spread the oil, if necessary.  
7. Use a spatula to push excess grease into the  
grease troughs after each load of food is  
cooked.Thisreducessmokingandcarbonizing  
of hot grease.  
7
 
SECTION 3 - OPERATION  
D. Daily Operation And Maintenance  
Daily Pre-Operation  
2. Cleaning the exterior  
1. Season the griddle before operation daily as  
a. Wipe down the sides of the griddle, and all  
areas around the griddle, with a damp  
towel to remove accumulated splashed  
grease.  
described in Step B, Seasoning the Griddle.  
2. Alwaysallow15minutesofpreheattimebefore  
loadingthegriddlewithfood. Thiswillallowthe  
griddle surface to be saturated with heat.  
Failure to allow sufficient preheat time will  
result in unsatisfactory cooking of the first  
load.  
b. Remove any remaining grease with warm  
water and a mild detergent. DO NOT  
apply enough liquid to stand in place on  
the unit.  
c. Wipe the griddle dry with a clean towel.  
Ensure that all visible moisture has been  
removed.  
Daily Post-Operation  
Cleaning the griddle on a daily basis, as outlined  
below, greatly lessens the formation of hard-to-  
remove grease stains that can affect food quality.  
d. Polish the griddle with a dry, soft cloth.  
3. Cleaning the grease drawer, chutes, and  
troughs  
WARNING  
DISCONNECTELECTRICALPOWERAT  
THE BREAKER/FUSED DISCONNECT  
BEFORE ATTEMPTING TO CLEAN THE  
ACCU-MISER.  
a. Empty the grease drawer as often as  
necessary, but it MUST be emptied at the  
end of each day of operation, or at the end  
of each shift.  
WARNING  
Washoutthegreasedrawerwithhotwater  
and a mild detergent. Wipe it dry and  
replace it in the griddle.  
WHEN CLEANING THE ACCU-MISER,  
NEVER ALLOW WATER TO STAND IN  
PLACE ON THE UNIT. EXCESSIVE  
MOISTURE INSIDE THE UNIT WILL  
CAUSE A SEVERE ELECTRICAL  
HAZARD, AND MAY OTHERWISE  
DAMAGE THE GRIDDLE.  
b. Attheendofeachshiftordayofoperation,  
thoroughly clean the grease troughs and  
grease chutes.  
1. Cleaning the Griddle Surface  
a. To provide evenly cooked and perfectly  
browned foods, keep the griddle surface  
free of carbonized grease. Carbonized  
grease on the griddle surface hinders the  
transfer of heat from the griddle surface to  
the food. This results in spotty browning,  
and a loss of cooking efficiency.  
Carbonized grease also tends to cling to  
the griddled foods, giving them a highly  
unsatisfactory and unappetizing  
appearance.  
b. Clean the surface of the griddle plate with  
a pumice or griddle stone by rubbing with  
the grain of the metal while the griddle  
surface is still warm.  
c. Wipe the griddle clean of residue from the  
griddle stone.  
8
 
SECTION 3 - OPERATION  
E. Troubleshooting  
Problem  
Action  
Griddle is not heating.  
1. Check that the breaker/fused disconnect is in the ON position.  
Griddle zone is not heating.  
1. Check that the corresponding rocker switch is turned on.  
2. Check that the thermostat is set to the proper temperature.  
If problems persist, contact your local Authorized Service Agent.  
9
 
SECTION 4  
WIRING DIAGRAMS  
A. Wiring Diagram - AM24SS  
10  
 
SECTION 4 - WIRING DIAGRAMS  
B. Wiring Diagram - AM36SS  
11  
 
For more information on the complete  
line of Toastmaster products, contact  
yourFoodServiceEquipmentDealer, or  
write to us at the address below.  
A Middleby Company  
Middleby Corp 24-Hour Service Hotline 1-800-238-8444  
Toastmaster  
1400 Toastmaster Drive  
Elgin, IL 60120  
(847)741-3300  
FAX (847)741-4406  
 

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